Blog
Artist Spotlight: Mary Harris
Tree of Life
1st place popular vote
Professional Stained Glass
Under the Cherry Tree
1st place popular vote
Professional Mosaic
Below is a link to Mary’s website where you can see more of her amazing work. Portfolio | Harris Art Glass Glass Craft & Bead Expo | Las Vegas | Welcome! (glasscraftexpo.com) This is the link where you can go and see the other amazing entries in the Gallery of Excellence. Once you click on it go to the top and click on Gallery of Excellence. Red letters in the white bar.How To: Frame Stained Glass Panels using Zinc Came
Intermediate / Advanced
How To:
Frame Stained Glass Panels using Zinc Came
"Came" is a channel made from a variety of metals and is available in various shapes. The two most commonly used metals used to manufacture came are lead and zinc. We carry multiple sizes of both Zinc Came and Lead Came on our website. Zinc Came is available in different widths. The wider the width, the stronger it is. Zinc Came is rigid and can be a challenge to cut. It lends itself well to geometric shapes. When used as a border for a stained glass panel, it will provide a nice clean, strong edge to that panel. Choose a width based on the look of your piece as well as the size. “U” Came / Capping Came is easier to work with but has little strength. Materials & Tools Needed:- Your Stained Glass Panel
- Your choice of Zinc Came
- Your choice of hangers (we show Handy Hangers in this tutorial)
- Ceiling Tile or equivalent heat resistant work surface
- Push Pins (Straight Edges – Optional)
- Sharpie
- Ruler / Measuring Tool
- Fine toothed Hack Saw or Came Saw (Miter Box – Optional)
- Metal File
- (Masking or Electrical Tape - Optional)
- Soldering Iron, Stand, and Damp Sponge
- 60/40 Solder
- Flux and Flux Brush
Note: Click on photos to view them larger!
Note: Steps will not always happen in order, especially measuring and cutting. You will be going back and forth!
Measuring the Came: Cut a short piece (1” to 2”) of your Came to use as a marking gauge. Lay it over another piece of came (both pieces are laying on their side as though they were on a finished piece!) and mark the width of the gauge (both sides) onto the gauge came. Draw a diagonal from corner to corner of these marks. This will give you a 45° line to cut on.Making an accurate mitered edge
Place a length of came on the bottom edge of your panel. Place your mitered gauge next to it so the end of the center channel lines up with the end of the glass panel. Mark the 45° angle onto the frame came piece.Using gauge came to measure and mark frame cameAfter cutting, you can see the center channel lines up with the end of the glass panel
Cutting the Came: Note: After all this, you may find that a Miter Box will simplify this process! Place the blade of your saw over the cut line and saw straight down. Let the saw blade do the work, do not force the cut. Cut all sides and make allowances for hangers. Dress each cut with a file to remove any burrs and to fine tune the angle that you cut.Look at that beautifully fitted mitered edge!
Hangers, Part 1: Plan ahead for what type of hanger you will use. We recommend Handy Hangers, which require a tiny modification to the top piece of zinc came. See the three-step photo below that shows a small notch filed off the top piece. When dry-fit together, the Handy Hanger will slide down into the side piece of zinc through that notch (note that it is shown flat in the second picture, and is then rotated sideways in the third photo to fit into the side.) Making room for a Handy Hanger Soldering the Zinc Came Frame: NOTE: Soldering Zinc requires more heat than copper foil. Dry fit the sides to your stained glass panel and secure in place with pins.(Popsicle Sticks can be used as shims under the glass, if tipping is noticed.)
NOTE: Tape can be used to control/contain the solder. (If used, the tape must be stuck to the zinc prior to the flux application.) NOTE: Flux should be applied 1 joint at a time for best results. Side 1 : Solder each edge joint (all that are touching the side of the zinc came), working all the way around the 4 sides until all of the intersecting joints are soldered to the zinc came. Hangers, Part 2 : If using Handy Hangers, tin them and slide them into the notch you created. If using another hanging method, either make or prepare (modify) the hangers to fit into the vertical zinc channels. Tin the hangers and place them into the channels. They will be soldered in place at the same time as the corners are done. Corners : Apply a small amount of solder, using the chisel edge of the soldering iron, directly over the corner seam. Keep applying small amounts of solder in this manner until you see that it has penetrated the seam.Details of angled soldering iron and finished and unfinished joints
Side 2 : Carefully flip your panel and repeat the same process as Side 1. Finishing : Clean the panel thoroughly. If needed, oooo Steel Wool can be used on the Zinc Came to brighten it or remove oxidation caused by the flux. If you Patina your panel, your best results will be achieved by using “JAX” Pewter Black. Wax and hang. Cleaners and Polishing (stainedglassexpress.com) Note: Completed panels can be heavy. Use a chain or cable that will easily support its weight. Sources: Everything Stained Glass – Molly Frances Ezine Articles – Maurine Summy Living Sun Glass – Samantha Calder James A Veilleux Researched, Interpreted and Arranged By: James A Veilleux 04/05/2023Tools for Effective Soldering
How to Effectively Solder
Stained Glass
By James Veilleux
Note: Soldering Stained Glass can be a fun but sometimes frustrating process. There is a definite learning curve involved but, with time and practice, the end result will be worth the effort. In order to even begin the soldering process, you need to have the right tools to successfully create a stained glass piece.Below are the 7 essential items necessary to Effectively Solder Stained Glass
- Soldering Iron
- Solder
- Flux
- Sponge or Brass Wool
- Flux Applicator or Brush
- Heat Resistant Surface
- Gloves and Mask
Credit for Info:
Amerway
Canfield
Novacan
Stellar Technical Products
Researched, Interpreted and Arranged By: James A Veilleux 03/08/2023Glass Safety
SAFETY
June is National Safety month.
Hopefully it is not a surprise that we are an industry that should be tuned into our personal safety. Not only do we deal with lead, but we also deal with lots of dangerous chemicals.FLUX
Flux is one of the worst we deal with. It contains acids, sometimes solvents and other chemicals. We heat it up and create fumes. If you are not careful, you will be breathing these fumes. Set yourself up with a fume trap or at the very least something that is blowing the fumes away from you.Weller Fume Trap Smoke Absorber
It is a little tough to do as you don’t want to cool your solder prematurely. Every chemical has an SDS (Safety Data Sheet) that is readily available. If you are concerned about the flux you use, ask for the SDS or look it up online. You will have all (or more) the information you could possibly want.SOLDER
Solder is made with lead (unless you are using lead-free). I don’t know anyone who wears gloves when soldering. People generally have the soldering iron in one hand and a strip of solder wire in the other. Lead is absorbed through your skin so that is the real health issue there. If you are not going to wear gloves, then wash your hands after use with heavy metal soap. Years ago, we had Safety Works in doing some safety testing for us. He told me to get the soap and have it at the sinks and then sell it and not be bashful about pushing it on people. They are touching lead and they need it! So, yes, we have it in our bathrooms and at our classroom sink and we sell it. So here it is. You need this so buy it and use it! Don’t eat where you solder. Just don’t. If you are making something that people are going to handle (jewelry, nightlight, boxes), use lead-free solder. We have gotten great feedback on this Amerway Tourmaline Lead Free Solder. It is the shiniest!GLASS HANDLING
Stained glass people love to pick up a big sheet of glass and hold it over their head and look through it. DON’T DO THAT! If it breaks it is breaking into your open eyes! Don’t let glass slide down in your hands. That cut will need more than a band aid. In our retail store, we take care to push the glass into the display cubbies every day. We don’t put short sheets down into the record racks where people can skin their hands trying to get the pieces out. We put the taller glass to the back so people are not reaching over it. We are checking the scrap glass all the time as it is sharp and pointed. Wear glasses when cutting and grinding. Wear gloves for glass handling. Wear a dust mask when using glues and powders. This is supposed to be fun. Stay safe!Get Reactive
Glass Pigments
Compounds | Colors |
iron oxides | greens, browns |
manganese oxides | deep amber, amethyst, decolorizer |
cobalt oxide | deep blue |
gold chloride | ruby red |
selenium compounds | reds |
carbon oxides | amber/brown |
a mix of manganese, cobalt, iron | black |
antimony oxides | white |
uranium oxides | yellow-green (glows!) |
sulfur compounds | amber/brown |
copper compounds | light blue, red |
tin compounds | white |
lead with antimony | yellow |
Modeling Glass
MODELING GLASS
Ever wish you could get more detail on a project? Modeling Clay is the answer. It was developed by Glass Bird Studios. It is a two-part kit that has a powdered binder and liquid medium. It is mixed with water and your own powdered glass or frit. Once it is mixed, it is the consistency of clay and you can work it like clay. It is food safe and non-toxic. You can pretty much do everything with it that you do with clay. Roll it, cut out shapes, put in silicone molds. You can then fire to a tack and get amazing detail. Glass Bird Modeling Glass Starter Kit (stainedglassexpress.com) Lois Manno, the owner and developer of Glass Bird Modeling Glass, is a talented, experienced artist. Her love of nature shows in her artwork. She is most known for her feathers made from Modeling Glass. This incredible image is made by Bob Leatherbarrow, who is one of our industry’s amazing artist and teacher. He created the lines with Modeling Glass. See more of this work at www.leatherbarrowglass.comSpecialty Frits
SPECIALITY FRITS
Frit is crushed glass, ranging in particle size from a fine powder to fine, medium, coarse and mosaic. It is made from crushed, screened and cleaned COE tested sheet glass. It is used by artists as a coloring agent or used to created decorative effects when blowing glass or fusing. Often used to achieve the effect of painting on glass.Metallic Irid Frit
Metallic Frit is to give a silver/gold metallic shimmer in fused work. Doesn’t look like much in the bottle but once fused it will stand out. It IS different from rainbow irid frit. It looks best over dark colors or black to achieve the dramatic multi-layer metallic shimmer. It is available in Medium, Coarse and Mosaic sizes.Clear Rainbow Irid Frit
Rainbow Iridized adds a mother of pearl shimmer to your fused work. It is made from Iridized glass which has a surface treatment where a layer of metallic oxide is bonded to the hot glass surface just after the sheet forming, resulting in a colorful, shimmering effect.Red Reactive Frit
Comes in both opal and transparent. This frit works with chemistry and heat to create stunning effects. Red Reactive has elements that will react to the metal content in other colors and create unique color shifts and rings. A normal reaction would be a very thin line in a reddish hue around the added glass embellishments. Reactive Guide – Oceanside Art Glass (oceansidecompatible.com)DICHROIC FRIT
(this info from Coatings by Sanburg)
Dichroic coating is made by melting Quartz Crystal and Metal Oxides. These Materials are vaporized with an electron beam gun, and the vapor then attaches and condenses onto the surface of the glass, forming a crystal structure comprised of as many as 30 layers. Dichroic frit is not sheets of glass with a dichroic coated smashed up. It is already frit and then it is coated with a dichroic coating. That means that more of the surface is coated. Approximately 80%. It also comes in colors but the black and the clear are the most popular.Sometimes You Just Want to Keep Looking
This is the 2022 1st place winter in the CBS Dichroic by Design Contest
The artist is Jackie MacDonald of New Zealand
This piece is called “Memories of Christchurch.
2022 Winners | Dichroic Glass Manufacturer | Coatings by Sandberg (cbs-dichroic.com)
Below is a link to an amazing display of her work along with Stephen Coote: