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picture from Every Stained Glass

Tips from the Glass Academy: Lead Came or Copper Foil

The basic thing to remember here is that Lead Came stretches. That really is the base fact in deciding when to use what.

Use Foil:

1. Lamp Shades should always be done in foil. All those beautiful Tiffany Studio lamp shades were done with foil. He was the master so just do what he did! If you make a lamp with lead, over time it will collapse unless you reinforce the lead. That just adds to the work and to the weight.

2. Lead is heavy. If weight is an issue, use foil.

3. Items like jewelry boxes should be foiled. It is way easier to deal with the angles with foil.

4. When you have little pieces that will be lost in the lead, use foil. You can even mix. A lead came panel can have a section that is foiled. Most little projects are done with foil.

Use Lead:

1. When you are making a project that will be in the weather, use came. Came can be puttied/cemented to make it more weather tight.

2. Geometrical patterns lend themselves nicely to lead came.

3. Really large piece, like Church window are nice with lead came because of the size. The boldness of the came fits the size. To get the bold width with foil would be difficult and probably irregular. Came stays nice and uniform.

this picture from Alamy.com

4.  Little suncatchers are sometimes made with

hobby came, which is a tiny came.  Simple ones.  It is fast.  

4. Even though lead stretches, it takes time. Most Church windows do not need to be releaded for 100 years. When you see that a window is budging at the bottom, you can usually bet that it is old, and the lead has expanded and contracted over time and the weight of the glass has been pushing down during this unseen activity. If you used foil on a window that is exposed to weather and weight, you may see stress cracks in the glass.

Criteria Copper Foil Lead Came
Design Complexity Intricate, detailed patterns Simpler, larger geometric designs
Size of Project Small to medium pieces Larger panels or structural pieces
Structural Strength Lightweight, non-load-bearing items Heavier, load-bearing installations
Style Preference Thin solder lines, modern styles Bold lines, traditional styles
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Luminescent Glass & Iridescent Glass in Fusing

Luminescent Glass & Iridescent Glass in Fusing

Luminescent glass is different than iridescent glass. It is low-fire—not high-fire like iridescent—and is intended for reverse fusing.

What is reverse fusing? Reverse fusing means placing your piece face down on the kiln shelf and building backwards, fire-coated side down. If you are firing on a textured mold, place a piece of Thin Fire between your boron-treated mold and the glass. If you fire your piece with the coated side up or cover it with another piece of glass or you will lose the coating. If you are slumping and do not go over 1,200 degrees, you can place the luminescent side up and not lose the coating. Luminescent glass is food-safe and has been tested by the U.S. Food and Drug Administration. However, please note that once the piece has been fired in your kiln, it is no longer a Wissmach product; it is your product. If you have been firing glass that could leave lead or cadmium traces in your kiln, that could get on the product, which would render it unsafe for serving food or beverages. LEFT: Luminescent glass fired with Thin Fire in between, with the coating facedown. RIGHT: Luminescent glass fired facedown, directly on the mold.

Firing Schedules: Courtesy of Petra Kaiser and Wissmach Glass

Standard Fusing Schedule – 2 Layers Thick

Segment 1: 600°F/hr. up to 1,000°F, hold for 10 minutes

Segment 2: Full/9,999 up to 1,410°F, hold for 10 minutes

Segment 3: Full/9,999 down to 950°F, hold for 60 minutes

Segment 4: 100°F down to 700°F, hold for 1 minute

Tack Fuse, Polishing and/or Slumping into a Mold

Segment 1: 300°F/hr. up to 1,000°F, hold for 10 minutes

Segment 2: Full/9,999 up to 1,300°F or 1,350°F (depending on your desired results), hold for 10 minutes

Segment 3: Full/9,999 down to 950°F, hold for 60 minutes

Segment 4: 100°F down to 700°F, hold for 1 minute

Draping over a Mold and/or Polishing

Segment 1: 300°F/hr. up to 1,000°F, hold for 10 minutes Segment 2: Full/9,999 up to 1,200°F or 1,220°F (depending on your desired results), hold for 10 minutes Segment 3: Full/9,999 down to 950°F, hold for 60 minutes Segment 4: 100°F down to 700°F, hold for 1 minute

NOTE: Not all kilns are alike. Your kiln size, controller type and individual project may require some alteration to the schedule for best results.

Iridescent glass is made by Oceanside, Bullseye and Youghiogheny.  Also Wissmach non fusible. When firing it can be placed up or down. This info from Oceanside.

Iridescent glasses have a micro-thin layer of metallic crystal creating a reflective surface that shimmers in rainbow, silver, or gold tones. Because of its metallic nature, the coating has specific characteristics that are important to understand as you plan fused glass projects. 

The metallic coating doesn’t melt so it resists bonding:

If you were to try to fuse two iridized surfaces facing together, they will not bond well, if at all.

When stacking a design on top of an Iridized surface, you may get more of a tack-fused look than you intend. Use this to your advantage to create very dimensional work or adjust your schedule.

To fully clear cap an Iridescent glass, make sure your piece of clear is slightly larger (between 1/8" and 1/4" on all sides) so that it has enough area to bond with the edges of the glass below.

The metallic coating doesn’t stretch:

This is why a crackling effect can be seen when Iridescent glasses are allowed to spread — especially when the irid surface is on top, face-up. Enjoy the look—alternately, dam pieces or construct them using a circular design (where the glass tends to draw inward when full-fused) to minimize the effect. Clear capping produces more of a pinching or crinkling look as the clear presses into the coated surface below.

 

Picture from Angelas Art Glass on Etsy.

The same coating is more dramatic on darker glasses:

The rainbow iridescence on Clear or White is much more subtle and delicate than on darker colors or Black, which is the most dramatic. 

 

Firing for Different Effects:

Irid side down: in this example, the iridescent surface of the glass is placed face down on the kiln shelf paper, with a piece of clear on top. This look can make a lovely matte finish for either the top or bottom of a piece.

Irid side up: in this example, the iridescent surface of the glass is placed face up on top of a piece of clear. This gives the most opportunity for glass to spread and crackle.

Irid side up and capped with clear: in this example, the iridescent surface of the glass is placed face-up and capped with a slightly larger piece of clear glass on top. 

 

 

 

 Using Clear Textured Iridescent Glasses:

Place the texture side down onto a darker base glass. Although the texture will flatten using a full fuse, the irid design from the texture will still be visible with interesting distortions from the texture.  Do small test fires to know.  

In smaller pieces of Iridescent Clear or other light colors, it can be difficult to tell which side has the coating.  Simply scratch both sides with your fingernail--the irid surface will grip more than the smooth side.  

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Tips from Janet:   Know Your Tools—Pliers

Tips from Janet: Know Your Tools—Pliers

I just went to the retail display where we keep pliers.  There were 7 different ones.  So many pliers—so many uses!  Or just a little difference, like the width of the jaws that someone might prefer.  

Your first plier should be a breaker/grozer. Double duty! Their primary function is to grasp the glass securely on one side of a score when breaking it apart. Both jaws have serrated teeth to assist in their second duty, grozing.

Second pair you should buy is probably a running plier. This plier is designed to apply pressure under a score causing the break to follow (run) along the score line. Metal ones have the advantage of being adjustable for the thickness of the glass you are working with. Plastic also available.

Breakers. These have straight jaws and are designed to grasps the glass to assist in breaking long thin pieces of glass. The wide jaws meet only at the tip and not serrated.

Search: 30 results found for "pliers" – Stained Glass Express

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Janet's Tips: Why the Heck is Lampworking called lampworking??

Janet's Tips: Why the Heck is Lampworking called lampworking??

tipsfromjanetI originally wrote this blog in 2013. I am not sure why we used this picture of unrelated glass, but I was way younger so I'm keeping it.   Lampworking is also called flame working or torch working or bead making. All those words make sense to the process except Lampworking which is the official name of the process. So, I looked it up. It is called lampworking because way back when this process started, they did it by oil-fueled lamps while blowing air into the flame through a pipe. So, there you go! This type of glasswork is where a torch is primarily used to melt the glass. Once it is molten, it is formed by shaping with tools and hand movements. Lampworking is different from glassblowing in that glassblowing uses a furnace called a glory hole as the primary heat source. The methods today use torches that burn propane or natural gas for the fuel. It is mixed with air or pure oxygen as the oxidizer. MAPP gas in portable canisters can be used.
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